Hyundai Tucson: Panorama Sunroof / Panorama Sunroof Assembly

- Removal

   

• In order to remove panorama sunroof assembly use tools as follows.[Tooling Diagram]

â‘  Square wireâ‘¡ Insert type wire grip[Tooling Assembly Diagram]

• Tighten square wire ① inserting it in the hole of Insert type wire grip ②

1.Remove the roof side molding (A).

2.Remove the roof trim.(Refer to Roof Trim - "Roof Trim Assembly")

3.Remove the front glass.(Refer to Panorama Sunroof - "Front Glass")

4.Completely close the movable glass using the panorama sunroof switch.

5.Remove the rear glass.(Refer to Panorama Sunroof - "Rear Glass")

6.Remove the panorama sunroof side bracket.

Tightening torque : 7.8 - 11.8 N.m (0.8 - 1.2 kgf.m, 5.8 - 8.7 lb-ft)

7.Loosen the panorama sunroof mounting nuts (A).[Front]

Tightening torque : 7.8 - 11.8 N.m (0.8 - 1.2 kgf.m, 5.8 - 8.7 lb-ft)

[Rear]

Tightening torque : 7.8 - 11.8 N.m (0.8 - 1.2 kgf.m, 5.8 - 8.7 lb-ft)

8.Cut sealant in edge side front (A) pulling wire (B) from left to right.

   

• Wear gloves not to get hurt in the hand.

• Be careful not to be burned in the hand by too much heat using wire.

• Work carefully because wire can be cut.

   

• Use protective tape when removing parts with screw driver or remover not to damage the parts.

• Give attention not to damage body.

   

• More than two people should work together when using wire.

9.Cut sealant between edge side front (A-A) pulling wire (B) from left to right.

10.Cut sealant between edge side (A-A) pulling wire (B) from left to right.

11.After every edge side sealant is cut, remove panorama sunroof assembly (A).

   

• When removal of the panorama sunroof assembly be careful not to damage.

12.Use a blade to cut off residual sealant (A) around body panel.

   

• Make sure that the body paint surface is not damaged at all.

• If it is damaged, apply paint or rust inhibitor for maintenance.

- Installation

   

• In order to install panorama sunroof assembly use tools as follows.[Tooling Diagram]

① Sealant nozzle② Adhesive sealant only for glass③ Sealant gun④ Primer⑤ Primer application brush

1.Use alcohol or an air gun to clean up the edges of the body panel and panorama sunroof frame.

2.Use a primer application brush to apply primer around the body panel and panorama sunroof frame.

3.Use a sealant gun to apply sealant around the body panel (A) after applying the primer.

4.Carefully install panorama sunroof on body flange set by centering device hole (A).

5.Check steps and gaps for every side.

	Suction	Step	Gap
Front	A - A	1.5 ± 1	4.7 ± 1
Rear	B - B	0 ± 1	5.9 ± 1

6.Tighten the panorama sunroof fixing nuts.

7. Perform water leak test.

   

• Avoid water flow to touch adhesive surface directly and let water flow to side of the glass.

8.If water leak occurs, apply sealant on leakage spot.

   

• After panorama sunroof is installed vehicle should be parked on flat place 4 hours at least.

• If vehicle should be run, drive slowly within 8 hours at least.

• Alert the driver to avoid driving the car aggressively for 2-3 days, or avoid driving in on irregular road surfaces.

9.Install the roof trim.(Refer to Roof Trim - "Roof Trim Assembly")