1.Turn ignition switch OFF and disconnect the negative (-)battery cable.
2.Remove the fuel pump assembly.
3.Check motor operation by fuel pump connector (A) connecting power (No.4) and ground (No.5)
Pin No | Discription |
1 | Fuel sender signal |
2 | - |
3 | Fuel sender ground |
4 | Fuel pump (+) |
5 | Fuel pump (-) |
1.Turn ignition switch OFF and disconnect the negative (-) battery cable.
2.Remove the fuel pump assembly.
3.Using an ohmmeter, measure the resistance between terminals 1 and 3 of sender connector (A) at each float level.
Pin No | Discription |
1 | Fuel sender signal |
2 | - |
3 | Fuel sender ground |
4 | Fuel pump (+) |
5 | Fuel pump (-) |
4.Also check that the resistance changes smoothly when the float is moved from "E" to "F".
Position | Resistance (Ω) | Capacity (ℓ) |
E | 298 - 305 | 2.5 |
1/2 | 85.5 - 87.5 | 27.2 |
F | 14 - 16 | 51.8 |
1.Release the residual pressure in fuel line.(Refer to Fuel Delivery System - "Release Residual Pressure in Fuel Line")
2.Turn the ignition switch OFF and disconnect the battery (-) terminal.
3.Remove the rear seat assembly.(Refer to Body (Interior and Exterior) - "Rear Seat Assembly")
4.Remove the fuel pump service cover (A) after loosening the screw.
5.Disconnect the fuel tank pressure sensor connector (A).
6.Disconnect the fuel pump connector (B).
7.Disconnect the fuel feed tube quick connector (C).
8.Remove the locking ring (A) by using the special service tool (B) [No.: 09310-B8100].
• When removing the plate cover, be careful not to damage the fuel tank and fuel pump.
• When removing the plate cover, press the upper area with hand and rotate the wrench counter clockwise.
1.Install in the reverse order of removal.
Hyundai Tucson (NX4) 2022-2025 Service Manual: Repair procedures
- Inspection
Inspection Item
• Battery efficiency inspection
• Battery voltage inspection
• Charging voltage insptection
• General inspection
• Terminal tightening state inspection
• Engine/ transaxle ground state inspection
• Wiring harness ground state inspect ...
Hyundai Tucson (NX4) 2022-2025 Service Manual: Special Service Tools
- Special Service Tools
TypeTools(Number and name)IllustrationUse
[A]Oil seal installer 09473-D3600
Used for installing the transfer case oil seal (Driveshaft side)(Used with the handle)
Handle09231-H1100
Used for installing the transfer case oil seal(Used with the oil seal installer)
TypeT ...